Product design, engineering and development

Pushing the concept further into CAD development, prototyping and manufacturing.

Product design, engineering and development

Pushing the concept further into CAD development, prototyping and manufacturing.

After concepts have been generated and evaluated, it is time to refine the best of them into actual products.

After concepts have been generated and evaluated, it is time to refine the best of them into actual products.

Starting a project by developing product, without concern for the earlier phases, is poor design practice

Ullman

experienced development team


Our team helps clients with engineering, preparations for manufacturing and safety, assembly, and finishing. We take care of everything involved.

experienced development team

Our team helps clients with engineering, preparations for manufacturing and safety, assembly, and finishing. We take care of everything involved.

details that define the quality

Product development Craves detailing. This detailing is the part of a whole process of design which will be responsible for the quality of the product. This stage comprises of setting the materials to be utilized followed by the creation of high-quality 3D CAD models which are finally tested with prototypes.

details that define the quality


Product development Craves detailing. This detailing is the part of a whole process of design which will be responsible for the quality of the product. This stage comprises of setting the materials to be utilized followed by the creation of high-quality 3D CAD models which are finally tested with prototypes.

before the product development stage

A point to note is that the process from an initial idea to a fully developed product is pondered upon with many steps and not just detailing. If you are interested, you should take a look at this entire article to find out. Multiple levels are followed, including strategic design, innovation design, and concept design.

before the product development stage


A point to note is that the process from an initial idea to a fully developed product is pondered upon with many steps and not just detailing. If you are interested, you should take a look at this entire article to find out. Multiple levels are followed, including strategic design, innovation design, and concept design.

bringing the concept to prototype p1

Now let’s dive deeper into what is to become our outcome. We have to start the whole process keeping the first significant milestone in our minds, which is the fully functional prototype. This is termed as the prototype P1.
In this process, powerful 3D CAD software is used to develop the product. We are responsible for designing all the parts and creating connections. Then we proceed by integrating standard components. We select these materials, production methods, treatments, possible coatings, and colors as well.

bringing the concept to prototype p1


Now let’s dive deeper into what is to become our outcome. We have to start the whole process keeping the first significant milestone in our minds, which is the fully functional prototype. This is termed as the prototype P1.

In this process, powerful 3D CAD software is used to develop the product. We are responsible for designing all the parts and creating connections. Then we proceed by integrating standard components. We select these materials, production methods, treatments, possible coatings, and colors as well.

building prototype p1

One should understand that building is a lot more complicated than ideating. This is why, the technical approach is followed, which includes wiring, motors, transmissions, etc. Once these issues are addressed, we have to make sure that they pass various checks that include tolerance, stress,  strength, functionality, etc.
During the process of product development, we have to optimize our designs based on various factors, which include manufacturability and assembly. All of this is done on the basic rules of composition.
We can finally build a fully functional prototype now. We make all the parts, check them, and assemble the prototype to test it finally.

building prototype p1


One should understand that building is a lot more complicated than ideating. This is why, the technical approach is followed, which includes wiring, motors, transmissions, etc. Once these issues are addressed, we have to make sure that they pass various checks that include tolerance, stress,  strength, functionality, etc.

During the process of product development, we have to optimize our designs based on various factors, which include manufacturability and assembly. All of this is done on the basic rules of composition.

We can finally build a fully functional prototype now. We make all the parts, check them, and assemble the prototype to test it finally.

materials

For instance, we have used the following materials in our history:
  • Food grade Materials like PP, PET, PVC, Derlin, Silicon
  • Metals like MS, SS 304 3016 Carbide, Al 6061
  • High performance Nylon , ABS, Rubber
  • Acrylics for laser cutting
 

materials


For instance, we have used the following materials in our history:

  • Food grade Materials like PP, PET, PVC, Derlin, Silicon

  • Metals like MS, SS 304 3016 Carbide, Al 6061

  • High performance Nylon , ABS, Rubber

  • Acrylics for laser cutting

 

iterations, makeing small improvements

After the first testing has been performed on the prototypes, multiple iteration cycles are needed to optimize the product. We believe that our design outcome should be perfect as of now because once it goes onto the shelves of the market, it might become a blunder if wrong.
We then make a custom testing plan. This plan is based on the degree of complexity. We invite the client to be a part of the entire making by involving them in tests with real users. Apart from this impact and functionality, tests are also given a note. After the testing sessions are done, the product will turn out slightly modified, and we will enter a new iteration cycle, that has an improved prototype that will undergo testing sessions again.

iterations, making small improvements

After the first testing has been performed on the prototypes, multiple iteration cycles are needed to optimize the product. We believe that our design outcome should be perfect as of now because once it goes onto the shelves of the market, it might become a blunder if wrong.

We then make a custom testing plan. This plan is based on the degree of complexity. We invite the client to be a part of the entire making by involving them in tests with real users. Apart from this impact and functionality, tests are also given a note. After the testing sessions are done, the product will turn out slightly modified, and we will enter a new iteration cycle, that has an improved prototype that will undergo testing sessions again.

towards manufacturing

After the iteration cycle is completed, we transfer all the documentation to clients or any other external manufacturer. The clients will receive the optimized 3D CAD files, 2D drawings, and all other supporting documentation that is needed for manufacturing partners, to begin with, the production. Now we will only advise the client.
As there are many details to ponder about, many things are to be tested, and much manufacturing is to be taken place, this might look very complex to you. We help the clients and readers like you to understand the service step by step!

towards manufacturing

After the iteration cycle is completed, we transfer all the documentation to clients or any other external manufacturer. The clients will receive the optimized 3D CAD files, 2D drawings, and all other supporting documentation that is needed for manufacturing partners, to begin with, the production. Now we will only advise the client.

As there are many details to ponder about, many things are to be tested, and much manufacturing is to be taken place, this might look very complex to you. We help the clients and readers like you to understand the service step by step!